Precision-Cut Nitinol Wire – 0.01mm Ultra-Fine for Micro-Fabrication
Our cutting nitinol wire offers unmatched accuracy for miniature applications. Measuring just 0.01mm in diameter, this ultra-fine shape memory alloy is pre-cut to your exact specifications. Forget the frustration of handling and trimming fragile wire yourself—our computer-controlled process delivers clean, square ends free from burrs or deformation. You receive ready-to-use wire segments that save time, reduce material waste, and ensure perfect results for every project.
Safe and Skin-Friendly Material
This nickel–titanium alloy, called Nitinol, sees broad use in medical devices. It’s gentle on the skin, smooth in texture, and cool to the touch.Our cutting nitinol wire meets strict safety standards. While normal handling poses no health risk, we recommend standard workshop hygiene—wash your hands after extended handling and avoid touching your eyes or mouth.
Expert Welding Guidance
Welding nitinol requires specialized methods. Standard techniques can damage its unique properties. Laser welding provides precise heat control, while pulse arc welding can also work under the right conditions. Prevent oxidation by ensuring an inert gas shield—argon is the preferred choice.For extremely thin 0.01mm wire, micro-welding equipment and advanced skill are essential. If welding is impractical, consider alternatives like crimping or adhesive bonding.
Cutting Tips for Different Wire Thicknesses
Thicker wires need the right tools—heavy-duty cutters, rotary tools with cutting discs, or even a hacksaw for very tough materials. Always secure the wire before cutting and wear safety glasses. For thinner wires, sturdy scissors, diagonal pliers, or a sharp utility knife may suffice. No matter the method, prioritize clean cuts and personal safety.
Applications Across Industries
Our precision-cut cutting nitinol wire is essential for:
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Micro-robotics and miniature prototypes
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Medical implants, stents, and guidewires
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Electronics actuators and sensors
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High-end jewelry requiring flexible fine wire
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Research and product development in advanced engineering
The superelasticity and shape memory of nitinol make it ideal for projects demanding flexibility, strength, and reliability at a microscopic scale.
Why Choose Our Pre-Cut Service?
We use superior nitinol alloy for consistent superelastic and shape memory behavior, subjecting every batch to rigorous diameter tolerance testing.Our pre-cutting process preserves the alloy’s integrity while delivering burr-free ends. Available in multiple pre-cut lengths, our packaging safeguards delicate wire during shipping. Enjoy factory-level precision without investing in expensive micro-cutting tools.
Prototyping Support
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Also Available in Our Nitinol Product Family:
| Product | Description |
|---|---|
| Nitinol Wire | High-performance shape memory wire |
| Nitinol Tube | Ultra-thin precision tubing |
| Nitinol Rope | Flexible and durable for complex movement |
| Nitinol Guide Wire | Steerable wire for precise medical navigation |
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